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BMW Heaven  |  General  |  General talk  |  Topic: Replacing radiator and thermostat????? 0 Members and 1 Guest are viewing this topic. « previous next »
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Author Topic: Replacing radiator and thermostat?????  (Read 1584 times)
Pyratstyles
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« on: May 13, 2006, 10:53:07 am »

Ive just bought a 88 520i BMW and am having a really hard time sorting out the radiator system, Can anyone help me with this? Im a 1st time BMW owner.
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ilir
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« Reply #1 on: May 14, 2006, 03:11:40 pm »

Hi Pyratstyles, welcome at first!
Straight from the haynes manual:

4 Radiator - removal and refitting
Warning: Wait until the engine is completely cool before beginning this procedure.
Note: If the radiator is being removed because it is leaking, note that minor leaks can often be repaired without removing the radiator, using a radiator sealant.
Caution: If the radio in your vehicle is equipped with an antitheft system, make sure you have the correct activation code before disconnecting the battery.
Note: If, after connecting the battery, the wrong language appears on the instrument panel display, refer to page 0-7 for the language resetting procedure.

Removal
1 Disconnect the battery negative cable.
2 Drain the cooling system. If the coolant is relatively new, or in good condition, save it and re-use it.
3 Loosen the hose clamps, then detach the hoses from the radiator (see illustrations). If they?re stuck, grasp each hose near the end with a pair of water pump pliers, twist gently to break the seal, then pull off - be careful not to distort or break the radiator outlets! If the hoses are old or deteriorated, cut them off and refit new ones.
4 On M20 and M30 engines, disconnect the reservoir hose from the radiator filler neck.
5 Remove the screws or plastic fasteners that attach the shroud to the radiator, and slide the shroud towards the engine. On some engines it is possible to completely remove the shroud.
6 If the vehicle has automatic transmission, disconnect the fluid cooler lines from the radiator. Use a drip tray to catch spilled fluid. Plug the fluid cooler lines and fittings.
7 Disconnect the coolant sensors located on the radiator (see illustration). The thermostatically-controlled switches for high- and low-speed operation of the auxiliary fan are located in the radiator tanks, in various locations depending on engine and model.
8 Remove the radiator mounting bolt(s). The mountings are either on the top or sides of the radiator.
9 Carefully lift out the radiator from the bottom mountings, taking care not to damage the cooling fins. Don?t spill coolant on the vehicle, or scratch the paint.
10 With the radiator removed, it can be inspected for leaks and damage. If it needs repair, have a specialist perform the work, as special techniques are required.
11 Flies and dirt can be removed from the radiator with compressed air and a soft brush. Don?t bend the cooling fins as this is done.
12 Check the radiator mountings for deterioration, and renew if necessary.

Refitting
13 Refitting is the reverse of the removal procedure.
14 After refitting, fill the cooling system with the proper mixture of antifreeze and water.
15 Start the engine and check for leaks. Allow the engine to reach normal operating temperature, indicated by the upper radiator hose becoming hot. Recheck the coolant level, and add more if required.
16 If you?re working on an automatic transmission model, check and add transmission fluid as needed.

------------
Hope this helps you out, for more help, just ask!
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Ilir Dibrani
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« Reply #2 on: May 15, 2006, 12:25:33 am »

what do you need help with in sorting out? if you can send me a pic of your engine bay i can point out whats there!!


oh and ilir great post!!
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Pyratstyles
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« Reply #3 on: May 16, 2006, 08:44:44 am »

Thanks for reply's, Ive got the new radiator in and have now found that I am missing the thermostat also, Im now in the process of putting that in. What im confuseed on is how to bleed the coolant system Ive disovered  bleeder screws that are like no other radiatorsytem  Ive seen before. How do I bleed the system the first time i tried to fill with coolant it wasnt getting into the head?Huh Is there somewhere else i should be filling the coolant??? Im Lost...

Thanks

Pyratstyles
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ilir
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« Reply #4 on: May 16, 2006, 04:41:16 pm »

K, hope you can get any further with this one:

Draining
2 If the vehicle has just been driven, wait several hours to allow the engine to cool down before beginning this procedure.
3 Once the engine is completely cool, remove the expansion tank cap or radiator cap. If the cap must be removed while the engine is still warm, unscrew it slowly, and take adequate precautions to avoid scalding.
4 Move a large container under the radiator to catch the coolant. Where a drain plug is fitted, unscrew it (a pair of pliers or screwdriver may be required to turn it, depending on the model) (see illustration). Where there is no drain plug, it will be necessary to disconnect the bottom hose from the radiator.
5 While the coolant is draining, check the condition of the radiator hoses, heater hoses and clamps.
6 Renew any damaged clamps or hoses.
Flushing
7 Once the system is completely drained, flush the radiator with fresh water from a garden hose until the water runs clear at the drain or bottom hose. If the radiator is severely corroded, damaged or leaking, it should be removed and taken to a radiator repair specialist.
8 Flushing in this way will remove sediments from the radiator, but will not remove rust and scale from the engine and cooling tube surfaces. These deposits can be removed by using a chemical cleaner. Follow the procedure outlined in the cleaner manufacturer?s instructions. Remove the cylinder block drain plug before flushing the engine.
9 On models so equipped, remove the overflow hose from the coolant recovery reservoir. Drain the reservoir and flush it with clean water, then reconnect the hose.
Refilling
10 Tighten the radiator drain plug, or reconnect the radiator bottom hose. Refit and tighten the cylinder block drain plug.
Four-cylinder engines
11 Slowly add new coolant (a 40%/60% mixture of antifreeze to water) to the radiator until it is full. Add coolant to the reservoir up to the lower mark.
12 Leave the radiator cap off, and run the engine in a well-ventilated area until the thermostat opens (coolant will begin flowing through the radiator, and the upper radiator hose will become hot).
13 Turn the engine off, and let it cool. Add more coolant mixture to bring the coolant level back up to the lip on the radiator filler neck. On the M40 engine, unscrew the bleed screw from the top of the radiator, and add coolant until it comes out of the bleed screw hole. Refit and tighten the bleed screw.
14 Squeeze the upper radiator hose to expel air, then add more coolant mixture if necessary. Refit the radiator cap.
15 Start the engine, allow it to reach normal operating temperature, and check for leaks.
Six-cylinder engines
16 Loosen the bleed screw in the thermostat housing (see illustration)
17 Fill the radiator with a 40%/60% solution of antifreeze and water until it comes out of the bleed screw opening. Tighten the bleed screw.
18 Refit the radiator cap, and run the engine until the thermostat opens (the upper radiator hose will become hot). Slowly loosen the bleed screw until no bubbles emerge, then tighten the screw.
19 Repeat the procedure until the air is bled from the system.
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Ilir Dibrani
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« Reply #5 on: May 18, 2006, 04:23:08 am »

hey nice post, let us know if you still need some help!!
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wyze
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« Reply #6 on: May 19, 2006, 05:52:57 am »

oh snap!!

just remembered you can also jack the front of your car up while refilling the system so that the air bubbles come to the top

also you can pour directly into the upper radiator hose and main waterpump hose so that it will fill you system up with a little less air!
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